Control Cables

A reliable source for Wire Rope information and leading Wire Rope Companies & Manufacturers.

Industries such as aerospace, automation, oil and gas, marine, electrical, and manufacturing commonly employ these flexible, bendable wires. To accommodate commercial and industrial applications the wires are made of high strength metal that is twisted and braided around a core to create stranded wire. Read More…

Control Cables Control cables are specialized wire ropes designed for the positive and precise transmission of mechanical motion. Incorporated into equipment and machinery, these cables are responsible for connecting moving parts and controlling the interaction of those parts.

Leading Manufacturers

Apple Valley, MN  |  888-638-3604

Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension. Tyler offers prototyping, production runs, rope strength testing, design assistance & custom rope assemblies.

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Tyler Madison, Inc. $$$

Phillipsburg, NJ  |  800-528-3900

JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications. Their mission is to continually improve their expertise, capabilities, products and services for current and future worldwide customers.

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Jersey Strand & Cable, Inc. $$$

Norridge, IL  |  800-626-6556

Serving a multitude of industries, Lexco Cable proves to be versatile wire rope manufacturers through diverse applications. Lexco Cable displays consistency and dependability with an on-time delivery percentage of 99.4%, as well as providing a wide range of products and services. Do you need to hold it down, hold it up, restrain it or release it? Call Lexco today!

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Lexco Cable Mfg. $$$

Dover, NJ  |  973-361-2226

For over 30 years, companies across various markets have relied on Motion Control Technologies to provide high-quality mechanical cable solutions. Our line of products includes commercial cable lanyards, galvanized wire rope cable lanyards, swaged fittings, and more. We strive to build long-lasting relationships with our customers, regardless of your industry. Contact us today and tell us how we can help you!

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Motion Control Technologies, Inc. $$$

Fairfield, NJ  |  800-237-4369

As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions. Bergen will meet consumer needs for reliable fittings & provide prototypes & short runs to ensure top-quality. Let Bergen’s unmatched dedication to quality bring you the service you deserve.

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Bergen Cable Technology, Inc. $$$

Burnsville, MN  |  800-932-0177

Aero Assemblies, Incorporated strives to make every effort, as dedicated wire rope manufacturers, to maximize product value throughout the manufacturing process. By offering a variety of fittings, Aero Assemblies ensures that all components are made from the highest-quality materials. AA, Inc. also provides excellent customer service— just call today to find out for yourself!

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Aero Assemblies, Inc. $$$

Worcester, MA  |  508-853-8010

As family-owned wire rope manufacturers, St. Pierre Manufacturing provides a variety of products and services for a wide range of satisfied customers around the world. A leader amongst companies of its kind, St. Pierre Manufacturing offers high-performance fittings at affordable prices. Products and services from St. Pierre Manufacturing are always top of the line and on time.

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St. Pierre Manufacturing Corporation $$$
placeholder image Tyler Madison, Inc. Jersey Strand & Cable, Inc. Lexco Cable Mfg. Motion Control Technologies, Inc. Bergen Cable Technology, Inc. Aero Assemblies, Inc. St. Pierre Manufacturing Corporation

Control cables are essential to the success of many operations and the safety of those operations as common uses include remote-access latch release cables and safety break cables.

Push-Pull Diagram Push-Pull Diagram - Tyler Madison, Inc.

To ensure the safety of workers and equipment, it is important to consider the specific qualities of a given control cable system. The diameter, length, thickness, maximum load, and working life of a cable should be compatible with its intended use.

Though referred to simply as cables, control devices are often comprised of an entire wire rope assembly complete with metal or rubber housings. These include wire fittings and terminals such as eyes, forks, studs, handles, pins, and other mounting apparatus with which components are connected. Fittings may be on one or both ends and are often hardwired into the cables for added security, though some instrumentation control cables come with change tool kits for added versatility.

In addition to the aforementioned specifications, the specific type of control cable in use should be considered. Pull-pull and push-pull cables are the most popular choices in the precision transmission of mechanical motion.

Compression in push-pull cables creates motion in one direction while tension pulls it in the opposing direction. This type of control cable is used in hydraulic, pneumatic, and electrical control systems.

With pull-pull cables, tension applies motion in one direction only. Spring actuation is responsible for returning the cable to its starting point. Pull-pull controls are employed when transmission forces require tension.

Either type of control cable must be strong, durable, and able to bend multiple times in many different directions without breaking.

As with all wire rope products, control cables consist of individual wire filaments which are twisted or braided into strands before being wrapped around a core. Each element of a control cable is crucial to its success. Together the conduit and core selection, the number of bends in the system, and the relative friction between the core and conduit determine the efficiency of control. The housing is also important and may be treated with flame retardant, oil resistance, or other such methods to better function in a particular workplace.

Control Cable Informational Video