A control cable is a wire rope. Developed in the 19th century, control cables include everything from the cables used in suspension bridges to the smaller strands that give the brims of women’s hats their shape. Since the beginning of aviation, control cable has been a mainstay due to its numerous useful functions, which include transmitting a control input around a corner and bracing a wooden wing. It is also lightweight, dependable, affordable, and versatile. Read More…
Control CablesControl cables are specialized wire ropes designed for the positive and precise transmission of mechanical motion. Incorporated into equipment and machinery, these cables are responsible for connecting moving parts and controlling the interaction of those parts.
Lexco is an ISO:9001 manufacturer of wire rope, cable, and bungee cord assemblies; and push-pull controls. Our in-house capabilities range from swaging and extrusions to die-casting, proof-loading, and CNC machining. Lexco Cable is proud to serve a diverse set of markets including military, aerospace, OEM, MRO, marine, architectural, and more. Contact us today.
Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension.
JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications.
For over 30 years, companies across various markets have relied on Motion Control Technologies to provide high-quality mechanical cable solutions. Our line of products includes commercial cable lanyards, galvanized wire rope cable lanyards, swaged fittings, and more. We strive to build long-lasting relationships with our customers, regardless of your industry. Contact us today and tell us how we...
As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions.
Control cables are mechanical motion transmission cables that transmit the operator's signal or action to the designated control point. Due to the characteristic of their use, control cables must be:
Accurate in action
Environmentally friendly (suited to sub-zero temperatures, corrosive conditions, dirt-dust accumulation, submersion in oil, etc.)
Simple to mount and demount in a tight, complicated space
Flexible during its operating lifetime and can be modified or recalibrated
Types of Control Cable Operation
To make customized cables suitable to individual applications, control cables must be manufactured from a wide variety of materials and components. As a result, control cables are divided into two categories based on how they operate mechanically: PUSH-PULL and PULL-PULL cable.
Push-Pull Control Cables
A push-pull control cable transmits motion by compressing or pushing in one direction and pulling or tensioning in the opposite direction. Applications requiring the transmission of forces in both the push and pull modes of operation employ push-pull control cables. To avoid using additional fittings or terminations, solid wire cores can be produced on the ends. The end fittings (pictured) can be used in any arrangement. To prevent a permanent set in the core wire, bend radii should be wide and routing should be straightforward.
Pull-Pull Control Cables
In a pull-pull control cable, the operator applies tension or pulling force in one direction. Pull force is successively used to transfer motion in the opposite direction. The control cable returns to its neutral or initial position by spring actuation.
Control Cables Manufacturing Process
It's crucial to look at the control cables' sub-assemblies to comprehend their production and user selection. The following parts can be found in a control cable:
The conduit is the sleeve that gives the control cable cores a dedicated course of travel, making it easier to route control cables in complex non-linear applications. Conduits are essential to the successful design of the control cables and have a variety of uses, including:
Increasing the service life of control cables
Maintaining precise motion transmission
Dedicated padded travel route
Defending against the entry of outside pollutants
Deterring corrosion and abrasion
The following subassemblies make up conduits: a liner (through which the core cable travels), a wrap (which gives the cable assembly flexibility and protection), and a jacket (which act as a sealing layer against the external environment).
The application environment primarily determines which of the following three types of conduits should be used for these cables.
Long Lay Conduit
Bulkhead Fittings / Core Fittings
Bulkhead fittings, core fittings, end fittings, and intermittent transmission fittings are chosen based on the reapplication (push-pull, pull-pull), the length of the cable, and the path the control cable is routed through. These fittings can be designed for the application based on the user's specifications.
The cable that transmits motion and moves through the conduit is called the core cable. The can be either stranded or solid depending on the operating type (push-pull or pull-pull).
Push-Pull: Solid cores are preferred for control cable cores.
Pull-Pull: Stranded cores are preferred for control cable cores.
Control Cable Applications
Various industries use control cables because they are simple to install, repair, and maintain. Control cables have several recognized applications, including:
Construction Vehicles and Equipment
Outdoor Power Equipment
Fixed Wing Aircraft Systems
Control Cable Maintenance
The fine wires of the cable's interstices must be free of dust and dirt accumulation. As the dirt flexes, the wires wear down and eventually fray.
Never use a solvent to clean a cable, which removes the lubricant that supports the cable's elasticity. Instead, a fresh rag should be used to wipe it down.
In aviation, visually check for fraying or broken strands by passing a gloved hand along the cable during pre-flight inspections and routine maintenance. A few damaged wires are not immediately alarming, but they indicate that the cable is under stress and must be regularly inspected for different symptoms of deterioration.
Choosing the Proper Control Cables Company
To make sure you have the most productive outcome when purchasing Control Cables from a Control Cables Supplier, it is important to compare at least 4 or 5 Companies using our list of Control Cables suppliers. Each Control Cables Manufacturer has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Control Cables business website using our patented website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple Control Cables businesses with the same form.
Control Cable Informational Video
Wire Rope Power Pages
Push Pull Cable Controls
A push pull cable control is used for the transmission of multi directional precision control of mechanical motion. The many varieties of push pull cables or controls are adaptable to a wide range of applications and...
Stranded Wire, Braided Wire, and Wire Strands
Stranded wire refers to thin bundled up wires that are compressed and covered up in insulating material. Stranded wires are more flexible thus making them very ideal for joining electronic circuit components in confined spaces where their bending...
Wire rope is a collection of metal strands that have been twisted and wound to form the shape of a helix with the purpose of supporting and lifting heavy loads and performing tasks that are too rigorous for standard wire...
Wire Rope Assemblies
A wire rope assembly is composed of wire rope and end fittings, terminals, or lanyards that are attached to various parts of the wire rope such that the assembly can be used to lift, hoist, and move loads. The various types of assemblies are...
Wire Rope Slings
Wire rope is constructed of multiple strands of wire that are twisted and braided together to form a spiral design or helix. Once the separate wires are shaped into a solid form, they become a single wire with greater strength because...
Cordage is a series of intertwined fibers, strands, strings, or fabric that are joined by twisting or braiding to form a larger more formidable whole. The combination of the materials makes the final, larger strand stronger than its individual pieces...
High Strength Ropes
Rope is a collection of strands, fibers, piles and yarns joined together to form a strong and a large structure. These strands or fibers are either twisted or braided with one another to give high tensile strength to the rope...
A hydraulic lift is a device for moving objects using force created by pressure on a liquid inside a cylinder that moves a piston upward. Incompressible oil is pumped into the cylinder, which forces the piston upward. When a valve opens to release the oil, the piston lowers by gravitational force...
A jib crane is a lifting device with an arm or boom that extends off the main body of the crane to provide extra reach and has a lattice design to lower the weight added to a load. The design of jib cranes allows them to work...