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Push Pull Cable

A reliable source for Push Pull Cable information and leading Push Pull Cable Companies & Manufacturers.

Push-pull control cables are employed to transfer motion. Push-pull cables offer an effective and affordable solution to control issues brought on by stricter laws against noise and the need to enhance driver comfort while improving machine accessibility for maintenance. Read More…

Push Pull Cable Push pull cables and controls are a particular type of control cable designed for the positive and precise transmission of mechanical motion within a given system.
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Leading Manufacturers

Norridge, IL  |  800-626-6556

Lexco is an ISO:9001 manufacturer of wire rope, cable, and bungee cord assemblies; and push-pull controls. Our in-house capabilities range from swaging and extrusions to die-casting, proof-loading, and CNC machining. Lexco Cable is proud to serve a diverse set of markets including military, aerospace, OEM, MRO, marine, architectural, and more. Contact us today.

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Lexco Cable Mfg. $$$

Apple Valley, MN  |  888-638-3604

Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension.

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Tyler Madison, Inc. $$$

Phillipsburg, NJ  |  800-528-3900

JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications.

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Jersey Strand & Cable, Inc. $$$

Dover, NJ  |  973-361-2226

For over 30 years, companies across various markets have relied on Motion Control Technologies to provide high-quality mechanical cable solutions. Our line of products includes commercial cable lanyards, galvanized wire rope cable lanyards, swaged fittings, and more. We strive to build long-lasting relationships with our customers, regardless of your industry. Contact us today and tell us how we can help you!

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Motion Control Technologies, Inc. $$$

Fairfield, NJ  |  800-237-4369

As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions.

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Bergen Cable Technology, Inc. $$$

Burnsville, MN  |  800-932-0177

Aero Assemblies, Incorporated strives to make every effort, as dedicated wire rope manufacturers, to maximize product value throughout the manufacturing process.

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Aero Assemblies, Inc. $$$

Worcester, MA  |  508-853-8010

As family-owned wire rope manufacturers, St. Pierre Manufacturing provides a variety of products and services for a wide range of satisfied customers around the world.

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St. Pierre Manufacturing Corporation $$$
placeholder image Lexco Cable Mfg. Tyler Madison, Inc. Jersey Strand & Cable, Inc. Motion Control Technologies, Inc. Bergen Cable Technology, Inc. Aero Assemblies, Inc. St. Pierre Manufacturing Corporation

Push-pull assemblies are utilized when force transmission is necessary for both directions of assembly travel. A nice illustration of this is the choke on a lawn mower engine. Customized push-pull assemblies provide multidirectional control for precise and reliable mechanical motion control. Push-pull assemblies are flexible and adjustable to fit into various applications.

They are simple to connect to various points on machinery, intricate control systems, or automated machines, thanks to their strong wire fittings. In addition, push-pull assemblies' adaptability provides a reliable method of transmitting motion between fixed points or ones whose relative positions are continually changing.

Examining the workload for the push mode is the first step in the design process for push-pull assemblies. This inner wire may encounter resistance as it moves, resulting in distortion and buckling, especially if it protrudes from the conduit. Therefore, the inner wire's diameter can be raised to accommodate the workload to compensate for this occurrence.

When developing push-pull assemblies, engineers must consider various elements, such as the inner wire in the push mode. Although a push-pull assembly's basic function may be straightforward, correct calculations are required to guarantee their successful operation. Push-pull cable controls have countless applications in various industries, from extremely complex aerospace components to backyard gardening tools.

They are made to regulate operations, modify mechanisms, and activate different parts. Push-pull cable controls would become obsolete with the arrival of the computer era. However, push-pull control cables have proven crucial for programming automated machinery. Furthermore, push-pull controls are appropriate for various computer run functions due to its adaptability, adaptability, accuracy, and perfect performance.

How Push-Pull Assemblies Are Made

Machine design depends heavily on the creation of push-pull assemblies. A well-designed push-pull assembly ensures powered functions' proper operation and extended lifespan. Push-pull assemblies, also known as control cable assemblies, are responsible for various operations, including braking, choking, rotation, drive latches, hood releases, and throttles. Each component that makes up a push-pull assembly is carefully considered throughout the design stage because flaws in the Assembly can significantly affect its performance. Even though push-pull assemblies come in various forms, all varieties have a few common components.

Diagram of a Push Pull Assembly

Assembly Casing

The conduit, another name for the shell of a push-pull assembly, acts as a guide for the inner core. The casing is made from various materials, including spiral-wrapped wire, nylon, plastic tubing, and galvanized steel. The casing's flexibility enables the control system to be bent to accommodate routing requirements. In addition, various fittings can be fitted to the casing to improve the ease of use. Casings have an outside diameter that is sturdy and durable enough to protect the mechanism and an inner diameter where the cables are installed.

Push Pull Casing

Bulkhead Terminal

The bulkhead terminal is swaged to the casing to mount the push-pull control into a panel, bulkhead, or other solid portion of a mechanism. They are typically made of brass, steel, or stainless steel.

Bulkhead Terminal

Uses Of Push-Pull Cable Controls

Aerospace Uses

Modern aircraft need reliable components to meet the demands of safe control and outstanding performance. Push-pull cable controls provide the option of remotely activating aircraft systems. Push-pull cable controls are a great option for airplanes because they can withstand the tremendous tension and compression forces experienced during flight. In addition, they are constructed in short lengths for aircraft controls to avoid vibration and bending under compression.

Marine Uses

Boats employ push-pull controls frequently. They mechanically link the clutch and throttle to the control head. They are the perfect answer for boats with one or two control stations and a cable length under 50 feet (15.2 m). When using a single lever control, the clutch is engaged by moving the lever forward. Speed increases as the lever is pulled farther forward. By pulling back on the lever, the actions are reversed.

Usage in Lawn Mowers

Lawnmowers' push-pull control cables are used as throttle cables to regulate the mower's speed. The push-pull control cable is directly attached to the intake valve of the carburetor in contemporary lawnmowers. A throttle cable can withstand a maximum push force of 10 lbs (4.5 kg) and a maximum draw load of 25 lbs (11.3 kg).

Usage in Trucks

Push-pull control cable assemblies are used in heavy machinery like trucks to engage a variety of functions and processes. For example, there are cables for controlling the front winch, the dump body, the shift, the transmission engaging, the defrost, the engine stopping, and the throttle, to name a few. Operating heavy-duty vehicles is made simpler and more effective with the help of these various push-pull control cables.

Other Push-Pull Control Cable Uses

The few push-pull applications discussed here represent just a small portion of the numerous possibilities for push-pull control cables. They are used in various applications, including construction machines, programmable software, and industrial machinery. In addition, they are frequently utilized because their primary roles involve precisely triggering and regulating processes.

Advantages of Push-Pull Cables

  • Flexible applications
  • Significantly fewer wear points than rod systems
  • Unaffected by inter component motion, such as cables being sprung, power packages rolling, temperature changes, etc.
  • Low transmission of noise
  • Shortened line assembly period
  • Simple cab sealing

Push Pull Cable Informational Video

 

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