Wire ropes are used in a range of industries such as mining, oil rigging, bridge construction, marine, aerospace, transportation, and material handling among others that require various heavy-duty lifting applications. Read More…
Leading Manufacturers
Tyler Madison, Inc.
Apple Valley, MN | 888-638-3604Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension.
Jersey Strand & Cable, Inc.
Phillipsburg, NJ | 800-528-3900JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications.
Lexco Cable Mfg.
Norridge, IL | 800-626-6556Lexco is an ISO:9001 manufacturer of wire rope, cable, and bungee cord assemblies; and push-pull controls. Our in-house capabilities range from swaging and extrusions to die-casting, proof-loading, and CNC machining. Lexco Cable is proud to serve a diverse set of markets including military, aerospace, OEM, MRO, marine, architectural, and more. Contact us today.
Motion Control Technologies, Inc.
Dover, NJ | 973-361-2226For over 30 years, companies across various markets have relied on Motion Control Technologies to provide high-quality mechanical cable solutions. Our line of products includes commercial cable lanyards, galvanized wire rope cable lanyards, swaged fittings, and more. We strive to build long-lasting relationships with our customers, regardless of your industry. Contact us today and tell us how we can help you!
Bergen Cable Technology, Inc.
Fairfield, NJ | 800-237-4369As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions.
Aero Assemblies, Inc.
Burnsville, MN | 800-932-0177Aero Assemblies, Incorporated strives to make every effort, as dedicated wire rope manufacturers, to maximize product value throughout the manufacturing process.
St. Pierre Manufacturing Corporation
Worcester, MA | 508-853-8010As family-owned wire rope manufacturers, St. Pierre Manufacturing provides a variety of products and services for a wide range of satisfied customers around the world.
Wire Rope Assemblies - Tyler Madison, Inc.Wire assemblies are also useful in motion control and mechanical automation applications for not only lifting but pulling and support as well. Wire rope assemblies allow for the incorporation of wire cables into machinery or other equipment for use improving connectivity and versatility and to prevent damage, such as fraying, to the rope mechanisms.
The capacity of a given system is determined by the type and placement of wire rope fittings in the assembly. Common fittings include clamps, clips, sleeves, links, hooks, forks, eyes, studs, and pins. The utility and added security afforded by wire rope assemblies allows their use in both commercial and residential arenas in addition to their traditional applications in the industrial sector.
Wire Rope Assemblies - Lexco Cable Mfg.As cables for heavy-duty hoisting vary considerably from those used to support a home shelving unit, it is vital that the intended use be considered when selecting the proper assembly. Wire rope manufacturers often provide a range of wire fitting options in order to accommodate the many different uses for the cables.
While specific fittings and terminations are achieved through various metal stamping, die cutting, or swaging techniques, the process of wire rope making is fairly uniform, though specifics will vary.
Wire ropes comprise the base or body of every assembly, these are the lengths of stranded wire cable that run between two fittings or pieces of equipment. Each rope consists of three main elements. Cold drawn metallic filaments are twisted or braided into strands which are in turn helically wrapped around a core, which may be metal or fiber based. The number of strands per cable and filaments per strand are used to identify wire ropes as are the lay or style in which each component was assembled.
Fittings and wires are commonly made of the same materials; most popular are durable metals. Steel and stainless steel, titanium, nickel alloys, and other metals are selected based on specific properties such as resistance to wear and corrosion, tensile strength, and weight to strength ratios.
Further considerations for wire rope assemblies include diameter, length, flexibility, difficulty of flattening, temperature resistance, and average lifespan.
Assemblies are carefully regulated and should be inspected regularly to avoid potentially costly and dangerous mechanical failure.