Wire Rope Assemblies

A reliable source for Wire Rope information and leading Wire Rope Companies & Manufacturers.

Wire ropes are used in a range of industries such as mining, oil rigging, bridge construction, marine, aerospace, transportation, and material handling among others that require various heavy-duty lifting applications. Read Moreā€¦

Wire Rope Assemblies Wire rope assemblies are completed cable systems that involve the cable or cables as well as any fittings in the form of additional hardware or rope termination techniques.
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Leading Manufacturers

Apple Valley, MN  |  888-638-3604

Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension.

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Tyler Madison, Inc. $$$

Phillipsburg, NJ  |  800-528-3900

JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications.

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Jersey Strand & Cable, Inc. $$$

Norridge, IL  |  800-626-6556

Serving a multitude of industries, Lexco Cable proves to be versatile wire rope manufacturers through diverse applications. Lexco Cable displays consistency and dependability with an on-time delivery percentage of 99.4%.

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Lexco Cable Mfg. $$$

Dover, NJ  |  973-361-2226

For over 30 years, companies across various markets have relied on Motion Control Technologies to provide high-quality mechanical cable solutions. Our line of products includes commercial cable lanyards, galvanized wire rope cable lanyards, swaged fittings, and more. We strive to build long-lasting relationships with our customers, regardless of your industry. Contact us today and tell us how we can help you!

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Motion Control Technologies, Inc. $$$

Fairfield, NJ  |  800-237-4369

As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions.

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Bergen Cable Technology, Inc. $$$

Burnsville, MN  |  800-932-0177

Aero Assemblies, Incorporated strives to make every effort, as dedicated wire rope manufacturers, to maximize product value throughout the manufacturing process.

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Aero Assemblies, Inc. $$$

Worcester, MA  |  508-853-8010

As family-owned wire rope manufacturers, St. Pierre Manufacturing provides a variety of products and services for a wide range of satisfied customers around the world.

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St. Pierre Manufacturing Corporation $$$
placeholder image Tyler Madison, Inc. Jersey Strand & Cable, Inc. Lexco Cable Mfg. Motion Control Technologies, Inc. Bergen Cable Technology, Inc. Aero Assemblies, Inc. St. Pierre Manufacturing Corporation

Wire assemblies are also useful in motion control and mechanical automation applications for not only lifting but pulling and support as well. Wire rope assemblies allow for the incorporation of wire cables into machinery or other equipment for use improving connectivity and versatility and to prevent damage, such as fraying, to the rope mechanisms.

The capacity of a given system is determined by the type and placement of wire rope fittings in the assembly. Common fittings include clamps, clips, sleeves, links, hooks, forks, eyes, studs, and pins. The utility and added security afforded by wire rope assemblies allows their use in both commercial and residential arenas in addition to their traditional applications in the industrial sector.

Wire Rope Assemblies Wire Rope Assemblies - Lexco Cable Mfg.

As cables for heavy-duty hoisting vary considerably from those used to support a home shelving unit, it is vital that the intended use be considered when selecting the proper assembly. Wire rope manufacturers often provide a range of wire fitting options in order to accommodate the many different uses for the cables.

While specific fittings and terminations are achieved through various metal stamping, die cutting, or swaging techniques, the process of wire rope making is fairly uniform, though specifics will vary.

Wire ropes comprise the base or body of every assembly, these are the lengths of stranded wire cable that run between two fittings or pieces of equipment. Each rope consists of three main elements. Cold drawn metallic filaments are twisted or braided into strands which are in turn helically wrapped around a core, which may be metal or fiber based. The number of strands per cable and filaments per strand are used to identify wire ropes as are the lay or style in which each component was assembled.

Fittings and wires are commonly made of the same materials; most popular are durable metals. Steel and stainless steel, titanium, nickel alloys, and other metals are selected based on specific properties such as resistance to wear and corrosion, tensile strength, and weight to strength ratios.

Further considerations for wire rope assemblies include diameter, length, flexibility, difficulty of flattening, temperature resistance, and average lifespan.

Assemblies are carefully regulated and should be inspected regularly to avoid potentially costly and dangerous mechanical failure.

Wire Rope Assemblies Informational Video