Wire Rope Manufacturers banner

Wire Rope Cable Assemblies

A reliable source for Wire Rope information and leading Wire Rope Companies & Manufacturers.

While the terms wire rope and cable are often used interchangeably, cables are typically designated as smaller diameter wire ropes, specifically wire ropes with a diameter less than 3/8 inch. Therefore, wire rope cable assemblies are typically utilized for lighter duty applications. Read More…

Wire Rope Cable Assemblies A wire rope cable assembly is a metallic rope consisting of bundles of twisted, spiraled, or bonded wires.
Request for Quote

Leading Manufacturers

Apple Valley, MN  |  888-638-3604

Tyler Madison manufactures precision-quality wire ropes for a broad range of industries. They provide companies with a full line of products that are used for powering, lifting, hanging, pulling, braking, suspending & winding of 270lbs - 14,400 lbs tension.

Request A Quote

Tyler Madison, Inc. $$$

Phillipsburg, NJ  |  800-528-3900

JSC, as one of the most diversified wire rope manufacturers, utilizes over 200 production machines to produce top rated wire products in ferrous and nonferrous materials. Industries that JSC serves include electronics, geophysical and communications.

Request A Quote

Jersey Strand & Cable, Inc. $$$

Norridge, IL  |  800-626-6556

Lexco is an ISO:9001 manufacturer of wire rope, cable, and bungee cord assemblies; and push-pull controls. Our in-house capabilities range from swaging and extrusions to die-casting, proof-loading, and CNC machining. Lexco Cable is proud to serve a diverse set of markets including military, aerospace, OEM, MRO, marine, architectural, and more. Contact us today.

Request A Quote

Lexco Cable Mfg. $$$

Dover, NJ  |  973-361-2226

For over 30 years, companies across various markets have relied on Motion Control Technologies to provide high-quality mechanical cable solutions. Our line of products includes commercial cable lanyards, galvanized wire rope cable lanyards, swaged fittings, and more. We strive to build long-lasting relationships with our customers, regardless of your industry. Contact us today and tell us how we can help you!

Request A Quote

Motion Control Technologies, Inc. $$$

Michigan City, IN  |  219-872-2253

Here at Sandin Manufacturing, we have over 50 years of experience and we work hard to provide you with outstanding wire rope. Our specialized wire rope products include aircraft type cable, wire rope, and strand of galvanized and stainless steel options. We also have vinyl, nylon and thermo-plastic coatings. We have a variety of fittings and hardware for you to use in order to meet your product specifications. Don’t hesitate to contact us!

Request A Quote

Sandin Manufacturing $$$

Fairfield, NJ  |  800-237-4369

As leading innovative wire rope manufacturers, Bergen Cable Technology has been providing engineering assistance for well over half a century, helping customers develop cost effective, durable solutions.

Request A Quote

Bergen Cable Technology, Inc. $$$

Burnsville, MN  |  800-932-0177

Aero Assemblies, Incorporated strives to make every effort, as dedicated wire rope manufacturers, to maximize product value throughout the manufacturing process.

Request A Quote

Aero Assemblies, Inc. $$$

Worcester, MA  |  508-853-8010

As family-owned wire rope manufacturers, St. Pierre Manufacturing provides a variety of products and services for a wide range of satisfied customers around the world.

Request A Quote

St. Pierre Manufacturing Corporation $$$
placeholder image Tyler Madison, Inc. Jersey Strand & Cable, Inc. Lexco Cable Mfg. Motion Control Technologies, Inc. Sandin Manufacturing Bergen Cable Technology, Inc. Aero Assemblies, Inc. St. Pierre Manufacturing Corporation

While cable assemblies may not offer the same brute strength as heavy duty wire ropes, they are utilized in a very diverse range of industries. The aerospace, automotive, electronic, agriculture, medical, security, and many other industries make extensive use of wire rope cable assemblies in a multitude of applications. This diversity is achieved through the great depth of features and customization available to manufacturers.

One of the most important and defining features of any cable assembly is its basic construction. Cable assemblies are manufactured by twisting or bonding small wires into bundles and twisting or bonding these bundles into a larger cable.

Wire Rope Cable Assemblies Wire Rope Cable Assemblies - Bergen Cable Technology, LLC

A very common cable construction is comprised of seven bundles of nineteen wires, called 7x19. Cables also come in 1x19, 7x7, 6x19, 6x25, 8x19, 8x25, and many other construction configurations.

The type of construction used has the largest effect on the strength of the cable. Wire rope cable assemblies can be designed with breaking strengths greater than 14,000 pounds.

Depending on the requirements of a given application, cables can be further customized based on flexibility, environmental factors, functionality, and cost.

Larger diameter cables are generally less flexible than smaller diameter cables, so this is another important factor to consider when deciding on the construction of the cable assembly.

In terms of cable composition, steel is by far the most commonly used cable material due to its strength, but stainless steel and galvanized steel also provide excellent corrosion and abrasion resistance for particularly harsh environments.

End fittings and terminals are also available to create cables with more specialized uses. Cable assemblies can be fitted with knobs, stops, threaded studs, loops, sleeves, thimbles, and many other terminals to alter functionality.

Of course, greater customization, as well as larger and stronger cables, will increase the prices of these cables, so it is also important to determine which features are truly essential for your applications to stay within your budget.

Wire Rope Cable Assembly Informational Video